Vibration Sensor Technology

Vibration Sensor Technology

Vibration and structure-borne noise sensors are used in almost all industries today—from production engineering and medical technology to consumer electronics. They provide information about the condition and properties of machines, systems, and infrastructure, as well as the well-being of users in wearables and medical devices. This enables early detection of wear, malfunctions, or structural damage and the initiation of countermeasures. However, commercially available sensors are often limited in their frequency bandwidth, quality, sustainable manufacturing, and sensor-proximal interpretation of signal data.

Innovation by Fraunhofer IPMS

© Fraunhofer IPMS

Fraunhofer IPMS is developing a novel MEMS-based vibration sensor system based on its own patented NED (Nano-Electrostatic-Drive) technology platform. This approach uniquely combines an electrostatic nano-drive with a sophisticated wafer-level vacuum encapsulation to create, for the first time, miniaturized structure-borne sound sensors with extremely high linearity, wide bandwidth, and outstanding long-term stability. The high degree of miniaturization and linearity is only possible through the use of the entire silicon chip volume and a balanced design geometry.

Functionality and specifications

Our MEMS sensor platform aims to achieve:

  • Frequency bandwidth ≥ 40 kHz for the resolution of transient vibrations
  • Quality factor Q ≥ 10 to minimize noise level
  • Offset drift ≤ 3% over five years (long-term stability)
  • High linearity across the entire measurement range
  • Extremely small chip dimensions for easy system integration
  • Sustainable manufacturing processes using MEMS technology

Offer and cooperation models

We accompany you from the initial idea to pilot production – flexibly combinable:

  • Feasibility study & specification development
  • Demonstrator and prototype development, including testing and validation in the laboratory
  • Ramp-up and pilot production of sensor elements in our 200 mm MEMS clean room
  • Licensing of the basic technology and joint IP strategy
  • Contract research and co-funding through support programs

Your added value:

  • Early access to a MEMS sensor platform with unique selling points
  • Customized sensor solutions instead of standard components
  • Many years of development expertise and infrastructure at Fraunhofer IPMS

Application areas

Mechanical engineering / Condition monitoring

  • Early detection of bearing defects, imbalances, and crack formation

Energy & Infrastructure

  • Predictive maintenance in wind power, turbine, and grid components, bridge construction, and the construction industry

Automotive & Mobility

  • Vibration-controlled interfaces
  • Comfort and safety features

Consumer Health & Medical Technology

  • Wearables
  • Implants
  • Minimally invasive diagnostics