Capacitive Micromachined Ultrasonic Transducer (CMUT)

Our evaluation kit provides you with a ready-to-use version for testing our CMUTs in your application.
© Fraunhofer IPMS
Our evaluation kit provides you with a ready-to-use version for testing our CMUTs in your application.
Working principle of CMUTs

Capacitive Micromachined Ultrasonic Transducers (CMUTs) represent a cutting-edge solution for ultrasonic sensing, offering significant advantages over traditional optical and capacitive methods. Unlike optical systems, CMUT-based ultrasonic sensing works reliably in dark, opaque, or visually obstructed environments. It also requires less effort for detection due to longer signal propagation times.

CMUTs are especially effective in harsh environmental conditions, where factors like humidity, air pressure, and airborne particles have minimal impact on performance. Additionally, they operate without ionizing or high-intensity optical radiation, making them a safer and more energy-efficient alternative.

How do CMUTs function?

Capacitive micromachined ultrasonic transducers (CMUTs) are a modern solution for ultrasonic sensing, combining excellent spatial resolution, wide frequency bands, and high sensitivity with a compact design and low power consumption. In contrast to piezoelectric sensors, CMUTs are manufactured using semiconductor technologies. This results in:

  • High design flexibility
  • Precision in microfabrication
  • Scalable production for single or multi-channel systems

 

CMUT Development with Fraunhofer IPMS: Your Benefits at a Glance

  • One-stop shop for CMUT: From development and prototypes to pilot production
  • Over 10 years of expertise in ultrasonic sensor development
  • Access to state-of-the-art cleanroom infrastructure and microtechnology

Advantages of Fraunhofer IPMS' CMUTs

With our CMUTs, we offer:

  • A wide selection of elements with different frequencies (> 400 kHz)
  • High acoustic bandwidth (> 100% in immersion; > 20% in air)
  • High spatial resolution (sub-millimeter scale)
  • Low acoustic losses
  • Extreme miniaturization (≤ 1 mm³)

 

The advantages of our CMUTs over piezoelectric sensors speak for themselves:

  • Efficient sound coupling thanks to natural acoustic matching with liquid and gaseous media
  • Higher temporal and spatial resolution due to lower mechanical cross-talk and increased acoustic bandwidth
  • A new evolutionary stage in sensor miniaturization thanks to the integration potential with control and evaluation electronics using CMOS technology
  • High long-term stability and reproducibility of sensor elements due to the chosen material structure
  • Long-term usability in compliance with RoHS regulations by avoiding toxic substances

Visit our virtual showroom: CMUTs

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CMUT contract manufacturing in the Fraunhofer IPMS 200 mm clean room

Whether you are a fabless company, want to test new specifications outside your established production processes, or aim to scale your own MEMS technology for volume production and industrial readiness: We develop and manufacture your MEMS components with precision, flexibility, and the highest quality.

In our 200 mm clean room, we offer the entire process chain for the fabrication of CMUTs, from development and prototypes to pilot production. You benefit from our years of experience in MEMS technology and access to state-of-the-art manufacturing equipment.

 

We support you from concept to pilot production - flexibly combined as needed:

✔ Feasibility studies & specification development
✔ Demonstrator and prototype development for CMUTs, including testing and validation
✔ Ramp-up and pilot production of CMUTs in our ISO-certified 200 mm cleanroom
✔ Development and manufacturing on customer-specific substrates
✔ Supplementary services: wafer-level testing, material analysis, design support, and more.

 

Fraunhofer IPMS has many years of experience in the development of CMUT components and systems. A proprietary CMUT manufacturing process developed at Fraunhofer IPMS enables the production of CMUTs within the Back-End-of-Line (BEoL) process module. This allows the integration of CMUT modules into standard CMOS processes, a unique feature of this technology.

Combined with expertise in electronics development and ultrasound signal processing, Fraunhofer IPMS offers the entire value chain for the research and development of CMUTs. This includes consulting, development, characterization, and prototype supply of CMUT components, modules, and systems, as well as pilot manufacturing.

Examples of applications using ultrasound sensors

Possible application scenarios for single- and multi-channel CMUTs include sonography (ultrasound imaging) as well as photoacoustic applications.

 

Application

Ultrasound-based imaging for medical and measurement technology

 

Application

Photoacoustics (Optoacoustic Sensing) for Medical Technology

 

Application

Diagnosis of deep vein thrombosis (DVT)

 

Application

Quick diagnosis of middle-ear infections using ultrasound

Reference projects

 

Project

HybridEcho - Early Detection of Diseases

 

Project

ThrombUS+ - Diagnosis of Deep Vein Thrombosis

 

Project

ADAM - Adaptive Micromechanical Hydrophone for Leak Detection

 

Project

BIOSYNTH - Future Mass Data Storage from Synthetic Biology

FAQ - Frequently asked questions

What are the key benefits of CMUT technology?

CMUT technology offers several advantages, including miniaturization, freedom of design for apertures, multichannel arrays, low-cost reproducible fabrication, high bandwidth, excellent coupling without matching or backing layers, and compatibility with CMOS technology for circuit integration.

 

How does CMUT technology compare to other ultrasonic transducer technologies?

CMUTs use capacitive coupling to generate and receive ultrasound waves, offering excellent bandwidth and frequency response, high sensitivity, and easy integration with CMOS electronics. In comparison, PMUTs (Piezoelectric Micromachined Ultrasonic Transducers) use the piezoelectric effect and have moderate sensitivity, while bulk piezoelectric transducers use the direct piezoelectric effect and are larger and more challenging to integrate.

 

How does Fraunhofer IPMS support innovation in CMUT-technology?

Fraunhofer IPMS provides a comprehensive service process for MEMS technology, including Concept, MUT-Design, Manufacturing, Testing, and Pilot Fabrication. 

 

How can companies fast evaluate the CMUT technology?

Companies can use our CMUT-CEK (customer evaluation kit). The CMUT evaluation kit includes CMUT transducer, a control board, software for data acquisition and analysis, and detailed documentation to help users get started quickly.

 

How can companies collaborate with Fraunhofer IPMS?

Companies can collaborate with Fraunhofer IPMS through various methods, including Direct Order Projects, Publicly Funded Projects, Strategic Partnerships, and Licensing. Each method is tailored to different goals, businesses, and budgets.

You can find more information here.

 

What collaboration opportunities are available for small and medium-sized companies?

Small and medium-sized companies can benefit from joint projects in public funding initiatives by i.e. the Federal Ministry of Research, Technology and Space (BMFTR) that is open for submissions throughout the year.

You can find more information here.

 

What opportunities are there for universities and research institutes?

Universities and research institutes can work with Fraunhofer IPMS through special funding programs of the Fraunhofer-Gesellschaft, such as the FhG-MPI funding. They can also participate in nationally or internationally funded joint projects.

Mehr Informationen finden Sie here.

 

What are the benefits of working with Fraunhofer IPMS?

Fraunhofer IPMS offers extensive expertise with over 300 scientists, state-of-the-art infrastructure, ISO certified processes, and a commitment to confidentiality. They tailor their cooperation to individual requirements and provide a protected environment for innovations.